A Motionworks Robotics company · Gurugram, India
Cartoning, Packing & Palletizing · EL-R25

Robotic Palletizer

Four-axis robot that stacks cases, bags and trays.

Robotic Palletizer
How it works

Built around your product

An industrial palletizing robot builds stable, repeatable pallet patterns from one or more infeed lines. A pattern editor on the HMI creates new layouts without robot programming.

A cartoner erects a flat carton, inserts the product and leaflet, and closes the ends by tuck or hot melt. Case packers collate products and load them by pick-and-place, drop or wrap-around. Palletizers use a four-axis robot or a collaborative arm with a vacuum or clamp gripper to build the programmed layer pattern, adding slip sheets as needed.

Key features

  • Vacuum, clamp or fork grippers
  • Automatic pallet and slip-sheet handling
  • One robot can serve several lines
  • Safety fencing with light-curtain exits
FunctionFour-axis robotic palletizer
Format rangePallets up to 1,200 × 1,200 mm, stack to 2,200 mm
SpeedUp to 25 cases/min (multi-pick)
Payload80–180 kg at the wrist
Machine cycle

Process sequence

Collate

Products are grouped into the pack pattern.

Erect

The carton or case is formed from a flat blank.

Load

A pusher or robot places the collation into the pack.

Close

Flaps are tucked, taped or glued and the pack is coded.

Palletize

A robot stacks cases to the pallet pattern.

In action

Machine video

A closer look at a typical cartoning, packing & palletizing installation. Ask us for a live demonstration of the EL-R25 on your own product.

Technical data

Specifications

ModelEL-R25
FunctionFour-axis robotic palletizer
Format rangePallets up to 1,200 × 1,200 mm, stack to 2,200 mm
SpeedUp to 25 cases/min (multi-pick)
Payload80–180 kg at the wrist
ChangeoverRecipe selection; gripper change as required
ControlRobot controller with PLC cell control
Power supply380 V three phase, 8 kW
Air supply6 bar, 200 L/min

Typical configuration. Final values depend on your product and are confirmed in the quotation.

Options

Add-ons

  • Leaflet inserter
  • Vision-guided picking
  • Automatic pallet and slip-sheet dispenser
  • Area scanners for fence-free cobot cells

Suitable materials and packs

Questions

Cobot or industrial robot palletizer?
A cobot cell is compact, quick to redeploy and suits up to roughly 8–10 cases a minute. Industrial robots handle higher speeds, heavier cases and multiple lines.
How long does a format change take?
Tool-less changeovers on modern cartoners and case packers typically take 15–30 minutes with recipe recall.
Where is the pack coded?
Cartons are coded by TIJ or laser at the cartoner discharge; cases by inkjet or label after sealing; pallets by an SSCC labeller after wrapping.
Next step

Get a proposal for this machine

  • Application review by an engineer — material, code and line speed
  • Trial marking, printing or packing on your own samples
  • Quotation with layout, lead time, installation and service

Prefer to talk? Email info@motionworksrobotics.com or call +91 98100 93680.

Ask about this machine