A Motionworks Robotics company · Gurugram, India
Conveyors & Line Automation · AH-R500

Powered Roller Conveyor

Zero-pressure accumulation for cases and totes.

Powered Roller Conveyor
How it works

Built around your product

Motor-driven roller zones transport and queue cases without contact. It is the backbone between case sealer, labeller, strapper and palletizer.

Belt and modular-chain conveyors carry primary packs; powered rollers move cases and totes with zero-pressure accumulation. Turntables feed and collect containers. For electronics, magazine loaders and edge-belt conveyors present PCBs to an inline laser marker. Collaborative robots tend marking stations and pack-off points alongside operators.

Key features

  • Zero-pressure accumulation
  • Runs only when cases are present
  • Curves, merges and transfers
  • Low-voltage, low-noise drives
Type24 V motor-driven roller, zoned
Width400–800 mm
Length / reachModular 1–3 m sections
Speed10–40 m/min
Machine cycle

Process sequence

Receive

Product enters from the upstream machine or an operator.

Space

Speed changes or gates create the gap each station needs.

Present

Guides, stops or fixtures hold the product for coding or handling.

Buffer

Accumulation absorbs short stoppages.

Transfer

Product is handed to the next machine at matched speed.

In action

Machine video

A closer look at a typical conveyors & line automation installation. Ask us for a live demonstration of the AH-R500 on your own product.

Technical data

Specifications

ModelAH-R500
Type24 V motor-driven roller, zoned
Width400–800 mm
Length / reachModular 1–3 m sections
Speed10–40 m/min
Load capacityUp to 50 kg per zone
DriveBrushless roller drives, one per zone
ControlZone controller cards, PLC interface
Protection ratingIP54

Typical configuration. Final values depend on your product and are confirmed in the quotation.

Options

Add-ons

  • Variable-speed drives
  • Side-transfer and merge units
  • Stainless washdown construction
  • PLC line control with HMI

Suitable materials and packs

Questions

How do I size a conveyor for a coder?
Allow a straight, vibration-free section with guides so the product passes the printhead or laser at a constant distance and speed.
What is zero-pressure accumulation?
Roller zones stop individually so cases queue without touching, which protects packs and labels.
Can a cobot run without fencing?
Often, after a risk assessment. Speed, payload, gripper design and the process itself — a laser, for example — decide what safeguarding is required.
Next step

Get a proposal for this machine

  • Application review by an engineer — material, code and line speed
  • Trial marking, printing or packing on your own samples
  • Quotation with layout, lead time, installation and service

Prefer to talk? Email info@motionworksrobotics.com or call +91 98100 93680.

Ask about this machine