A Motionworks Robotics company · Gurugram, India
Filling & Capping · FC-G8

8-Head Gravity Overflow Filling Machine

Consistent fill level for thin and foaming liquids.

8-Head Gravity Overflow Filling Machine
How it works

Built around your product

Overflow nozzles fill each bottle to the same visible level regardless of small variations in bottle volume — the preferred look for clear containers of water, juice, cleaners and solvents.

The filling principle follows the product. Piston fillers meter viscous products by cylinder volume. Gravity and overflow fillers suit thin, foaming liquids and give a consistent cosmetic fill level. Auger fillers dose powders by screw rotation. Cappers then place and tighten screw, press-on or pump closures to a set torque.

Key features

  • Uniform cosmetic fill level
  • Recirculates overflow to the tank
  • Handles foaming products
  • Corrosion-resistant build for chemicals optional
Filling principleGravity / overflow, fill-to-level
Fill range100–5,000 ml
Heads8 (4–16 optional)
OutputUp to 4,000 bottles/hour at 500 ml
Machine cycle

Process sequence

Feed

Containers are unscrambled and spaced on the conveyor.

Index

Gates or a starwheel position containers under the nozzles.

Fill

Nozzles dive, dose and retract with anti-drip cut-off.

Cap

Closures are sorted, placed and torqued.

Code

A laser or inkjet coder marks date and lot before labelling.

In action

Machine video

A closer look at a typical filling & capping installation. Ask us for a live demonstration of the FC-G8 on your own product.

Technical data

Specifications

ModelFC-G8
Filling principleGravity / overflow, fill-to-level
Fill range100–5,000 ml
Heads8 (4–16 optional)
OutputUp to 4,000 bottles/hour at 500 ml
Accuracy±1 mm fill level
Container rangeØ 30–180 mm, up to 350 mm tall
Contact parts304 or 316L stainless steel
Power / air220 V, 1.5 kW / 6 bar

Typical configuration. Final values depend on your product and are confirmed in the quotation.

Options

Add-ons

  • CIP-ready product path
  • Diving and bottom-up fill nozzles
  • Cap elevator and sorter
  • Nitrogen flush before capping

Suitable materials and packs

Questions

Which filler suits viscous products?
A piston or servo-pump filler. Products such as sauces, creams and gels need positive displacement and often a heated or agitated hopper.
How is fill accuracy expressed?
As a percentage of target volume or weight, typically ±0.5–1% for piston filling under stable conditions.
Can filling and capping be combined?
Yes. A monoblock mounts filling, plugging and capping on one frame, saving floor space on small-container lines.
Next step

Get a proposal for this machine

  • Application review by an engineer — material, code and line speed
  • Trial marking, printing or packing on your own samples
  • Quotation with layout, lead time, installation and service

Prefer to talk? Email info@motionworksrobotics.com or call +91 98100 93680.

Ask about this machine